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Customer Requirements
- Assembly of 2,640 spring housings/hour
- 2 formats
- Punching of springs
- Feeding of housings via magnetic unloader
- Greasing of housings at multiple points
- Quick format change
- Robust design for 24/7 production
The LAS Solution
Cam-controlled assembly line ratioCELL with 12-fixture rotary indexing table
- 45 cycles/minute single-lane (2,700 parts/hour)
- Sound insulation with automatic opening for filling by magnetic unloader
- Spring strips automatically unwound from rolls and punched
- Inspections after each assembly step
- Simple format change
- Good accessibility
Assembly Process
- Feed spring housing, insert, and verify
- Injection of multiple grease points with grease dispensing device in two steps
- Unwind spring strip from roll, punch, and insert into spring housing with subsequent inspection (at 3 stations)
- Insert the 3 spring strips to the correct depth
- Inspection
- Output good parts in bulk
- Output rejected parts into container
- Empty check of the fixture