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Customer Requirements
- Assembly of five individual parts made of plastic and ceramic
- Output: 3,000 parts/hour
- 6 product formats
- Short changeover times when switching types
- Expandable for additional product formats
- Robust machine design for 24/7 continuous operation
- Easy to clean
The LAS Solution
Cam-controlled assembly machine ratioCELL with 16-fixture rotary indexing table
- 50-60 cycles/minute single-lane (3,000-3,600 parts/hour)
- Good accessibility
- Simple operating concept
- Changeover sets for product variants
- Additional product variants structurally anticipated
- Feeding technology with quick-emptying for simple format changes
Assembly Process
- Feed base parts, insert, verify
- Feed inner parts, insert into base part, verify
- Feed cover disc and grinding mechanism
- Pre-assembly: Radially align grinding mechanism, press into cover disc, and verify
- Insert grinding mechanism/cover disc assembly into base part/inner part assembly, verify
- Feed top part, place on top, and verify
- Output good parts, rejected parts, and quality control parts