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Customer Requirements
- Assembly of two individual parts (base part and strike plate)
- Assembly of 3,000 pieces/hour
- 49 product variants
- Short changeover times when switching variants
- Extremely robust machine design for 24/7 continuous operation
- Low employee involvement required
The LAS solution
Cam-controlled assembly system ratioCELL with rotary indexing table with 8 fixtures
- 50 cycles/minute single-lane (3,000 parts/hour)
- Good accessibility
- Simple operating concept
- Quick-adjustment for rapid format changes
- Feeding of metal components: Unloading from grid boxes with magnetic unloader
- Interaction of cam-controlled and servo-controlled units
Assembly Process
- Feed and insert base parts
- Inspection of base parts
- Feed and insert strike plates
- Join strike plate with base part
- Height control
- Laser marking of base parts
- Output of good and rejected parts
- Empty check of fixture