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Customer Requirements
- Assembly of 7,200 glass pipettes/hour
- 30 product types in various lengths, diameters, and materials, each consisting of 3 individual parts
- Flexibility for integrating future product variants
- Short changeover times when switching between types
- Safe feeding and assembly of delicate glass pipettes
- Safe feeding and assembly of suction bulbs made from different materials, e.g., TPE, natural rubber, nitrile, PP, HDPE
- GMP-compliant machine design
The LAS-solution
Cam-controlled assembly line ratioCELL with rotary indexing table with 12 fixtures
- 60 cycles/minute on two lanes (7,200 parts/hour)
- Good accessibility
- Simple operating concept
- Changeover time < 10 minutes
- Gentle feeding of glass pipettes in lengths from 44 to 124 mm
- Safe feeding of suction bulbs made from different materials
- Clean room design
- Easy machine cleaning
- Ergonomic working heights
Assembly Process
- Feed cap, insert, and verify
- Feed rubber suction bulb, assemble, and verify
- Test assembled rubber suction bulb for leaks
- Feed glass tube and assemble
- Check assembled glass tubes for height and completeness
- Output good parts into foil bags, output rejected parts in bulk
- Empty check of fixture nest
Additional process stations can be integrated if required: Mounting tamper-evident seal, mounting child safety feature, labeling, siliconizing, etc.
