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Customer Requirements
- Assembly of 350 dropper caps/minute
- 24 basic geometric variants with 178 subcategories, which differ in material, color, or diameter of the dropper hole
- Extensive testing, including 100% inspection of dropper holes in 0.05 mm increments
- Fullfillment of all requirements for clean room manufacturing, both in terms of machine design and qualifications (GMP) and material certificates
The LAS solution
Cam-controlled, continuously driven assembly system (Continuous Motion) speedCELL with 24 fixtures
- Performance: 350 pieces/minute single-lane (21,800 parts/hour)
- Feeding of individual parts via satellites whose speed is synchronized with the main tower. This minimizes mechanical stress on the parts in the transfer area and largely prevents abrasion
- Cam-controlled, continuously driven assembly system (Continuous Motion) with 24 fixtures
- Qualification according to GMP
- Clean room class 7
Assembly Process
- Feed screw cap via belt hopper, LAS bowl feeder and air rail
- Insert dropper insert into machine via synchronous satellite with upstream 100% camera inspection
- Assembly of screw cap and dropper insert with adjustable force limitation
- Height control
- Output of dropper assemblies via synchronous satellite, separated into good parts and rejected parts
- Collect rejected parts in boxes
- Package good parts in counted quantities into bags