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Customer Requirements
- Assembly of 4,800 plastic syringes per hour
- Variants: Syringe barrels in four sizes; plungers in one- or two-piece versions, with stopper or O-ring (10 variants total)
- Silicone coating of syringe barrels with silicone mist extraction
- Leak and functional testing
- Simple and quick format changeover
- GMP-compliant machine design, FDA approval
The LAS Solution
Cam-controlled ratioCELL assembly line with two 12-station rotary indexing tables
- 80 cycles per minute, single-lane (4,800 parts/hour)
- Excellent accessibility
- Changeover time < 15 minutes
- High autonomy
- Easy machine cleaning
- Ergonomic working height
- Cleanroom design according to ISO Class 7
- Qualification in accordance with GMP
Assembly Process
- Feed, insert, and inspect the plunger
- Feed, insert, and inspect the stopper or O-ring
- Feed, insert, and inspect the syringe barrel
- Apply silicone to the syringe barrel and extract silicone mist
- Insert the plunger into the barrel
- Perform leak and funcional testing in two steps
- Adjust plunger height and verify position using a camera system
- Output good parts into foil bags
